Live Monitoring Active — Punjab & Haryana

Industrial AI
That Predicts
Machine Failures

SnellIoT monitors every machine in your plant — 24 hours a day. Our predictive AI engine detects failures weeks before they happen, keeping your production running without interruption.

0%
Downtime Reduction
0%
Maintenance Cost Saved
0x
Machine Life Extended

Trusted by industrial plants across Punjab and Haryana

Among the First in Punjab to Deliver Fully Customized Industrial IoT Solutions

SnellIoT is not a generic product. We are among the first companies in Punjab to offer fully customized industrial IoT and predictive maintenance solutions — designed around each client's specific machines, production environment, and operational requirements.

Whether you run ring frames, CNC machining centres, refrigeration compressors, or hydraulic presses — SnellIoT builds the monitoring configuration that fits your plant precisely, not a one-size-fits-all template.

See Industry Solutions Our Story
100%
Customized per client — no generic deployments
48h
From installation to live monitoring dashboard
All
Platforms — web, mobile, tablet, desktop
24/7
Monitoring with no gaps — shifts, nights, holidays

Every Factory Loses Money
to Unplanned Breakdowns

Reactive maintenance is the largest hidden cost in manufacturing. You fix machines after they fail — paying three to five times more than if you had caught the problem early.

₹4–12L

Cost of a Single Unplanned Stoppage

A typical unplanned production halt in a mid-sized plant costs between four and twelve lakh rupees — in lost output, emergency labour, and expedited parts.

3–5x

Higher Cost of Reactive vs Predictive Maintenance

Research consistently shows reactive maintenance costs three to five times more than planned maintenance — yet most Indian factories still operate reactively.

0

Warning Before Most Machine Failures

Without monitoring, machine failure arrives without warning. There is no alert, no countdown, no data — just a stopped production line and a team scrambling to respond.

Six Integrated Capabilities.
One Unified Platform.

Every feature is built specifically for industrial environments — not adapted from consumer IoT. Works on any device, any platform, with no compatibility concerns.

01

Vibration Spectrum Analysis

FFT-based triaxial vibration monitoring detects bearing defects, shaft imbalance, misalignment, and gear mesh faults — weeks before visible failure.

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02

Temperature & Thermal Monitoring

Continuous temperature tracking of motor windings, bearings, drives, and panels with automatic alerts when thermal limits are approached.

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03

Machine Health Score

Every machine gets a live 0–100 health score updated every ten seconds — synthesizing all sensor channels into a single, instantly readable indicator.

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04

Predictive AI Engine

Machine learning models trained on industrial failure data predict exactly when a machine will fail — giving your team a specific window to act.

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05

Multi-Plant Live Dashboard

Works on web browsers, mobile phones, tablets, and desktops — any platform, any device. No app installation required. Fully responsive and always accessible.

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06

Smart Alert Routing

Tiered alerts delivered via SMS and WhatsApp to the right person — operator, maintenance engineer, or plant manager — with zero false-alarm fatigue.

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Live in 48 Hours.
Not 6 Months.

Day 1

Plant Assessment

Our engineers visit your plant, assess your critical machines, and design a custom monitoring configuration for your specific environment.

Day 1–2

Sensor Installation

Sensors installed with zero production downtime. Edge gateways configured. All data encrypted and streaming securely to the cloud.

Day 2

Dashboard Go-Live

Your team gets access to the live dashboard — on any device, any platform. On-site training typically takes two to three hours.

Week 1–4

AI Calibration

The AI engine learns your specific machines, establishes baselines, and fine-tunes anomaly detection thresholds with your team's feedback.

0%
Average Downtime Reduction
0%
Maintenance Cost Savings
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Prediction Accuracy
0 days
Average Warning Before Failure

Customized for Your Industry's
Specific Machines and Requirements

SnellIoT is configured differently for each industry — because a textile ring frame has entirely different failure modes than a CNC machining centre or a food processing chiller.

From the Factory Floor

View All Results
Textile Industry

Prevented Three Motor Failures at a Yarn Spinning Unit

Ludhiana Textile Plant

The plant was experiencing two to three unplanned motor failures per month on ring frame lines, each causing four to eight hours of production loss. No predictive capability existed before SnellIoT.

₹34L
Losses Prevented
68%
Downtime Reduction
7 wk
ROI Payback
Read Full Case Study
Auto Components

CNC Spindle Failure Predicted 9 Days in Advance

Haryana Auto Parts Manufacturer

A Tier-2 auto supplier was at risk of significant OEM delivery penalties. SnellIoT detected a progressive CNC spindle bearing defect nine days before predicted failure, enabling a planned weekend repair.

9 days
Advance Warning
₹40L
Penalty Avoided
+14%
OEE Improvement
Read Full Case Study

Trusted by Plant Managers
Across Punjab and Haryana

"We had three motor failures in one quarter before SnellIoT. In the first year with them, zero unplanned breakdowns. The dashboard is exactly what our team needed — clear, fast, and actionable."

RS
R. Singh
Plant Manager
Ludhiana Textile Plant

"The SnellIoT team understands manufacturing. They do not just install sensors and leave. They helped our maintenance engineers understand what the data means and how to act on it immediately."

AK
A. Kumar
GM Operations
Haryana Auto Components

"We tried two other vendors and got dashboards with no real insight. SnellIoT predicted a compressor bearing failure eleven days before it would have happened. That single event justified the entire investment."

PG
P. Gupta
Director, Manufacturing
Punjab Food Industries

Industrial Intelligence,
Straight from the Floor

View All Articles
Vibration Analysis

How Vibration Analysis Detects Bearing Failures 3 Weeks Early

A practical guide to FFT-based vibration frequency analysis — what the spectral signatures of early-stage bearing degradation look like, and why most teams miss them entirely.

8 min readMay 2025
Industry 4.0

OEE vs Availability: What Indian Factory Managers Get Wrong

Overall Equipment Effectiveness is the gold standard for plant performance, but most plants only track availability. Here is why the gap matters and how to measure all three components.

6 min readApr 2025
Motor Health

The 7 Warning Signs Your Industrial Motor Will Fail in 30 Days

Motor failures account for 38% of all industrial downtime. These are the measurable signatures — in vibration, current, temperature — that appear weeks before collapse.

10 min readMar 2025

Questions from Plant Managers
and Factory Owners

No. Sensor installation is performed while machines are running. Our engineers are trained to work safely in live production environments and have never caused a stoppage during installation. The typical installation time per machine is 20 to 40 minutes.
Yes. SnellIoT uses edge computing gateways installed on-site that process sensor data locally. These gateways connect to the cloud via 4G mobile data, not factory WiFi. Even if your cloud connection is temporarily unavailable, critical alerts are still generated locally and delivered via SMS and WhatsApp.
The SnellIoT dashboard works on any device with a web browser — desktop computers, laptops, tablets, iOS phones, and Android phones. There is no app to install and no compatibility restrictions. Your maintenance engineer can check machine health from the factory floor on their phone, while your plant manager reviews reports on a desktop in the office — simultaneously, from the same system.
Yes. SnellIoT's sensor-based approach works independently of the machine's manufacturer, age, or control system. We attach physical sensors directly to the machine casing, bearings, and drive components — no electrical connection to the machine's PLC or controller is required. Whether your machine is 40 years old or brand new, we can monitor it.
Basic monitoring alerts — temperature limits, vibration thresholds — are active within hours of installation. Predictive failure predictions require the AI to establish a baseline for each machine, which typically takes two to four weeks of operation. During this calibration period, our team reviews your machine data manually and flags any immediate concerns.
All data is stored on secure servers in Mumbai, India. We use AES-256 encryption for storage and TLS 1.3 for all data transmission. Your machine data is never shared with third parties or other clients. You retain full ownership of your data throughout the service period, with export options available at any time.
Absolutely. SnellIoT was designed from the ground up for maintenance teams with no technology background. The health score system — 0 to 100, color-coded green, amber, and red — is immediately understandable without any training. We provide on-site training during commissioning, and our support team is available by WhatsApp and phone throughout the subscription period.
Yes. SnellIoT provides a REST API for integration with SAP, ERPNext, Tally, and other systems. We also support direct integration with Modbus TCP/RTU and OPC-UA protocols for plants with existing SCADA systems. Our team handles the integration work — you do not need internal IT resources to connect SnellIoT to your existing infrastructure.
Start Today — No Commitment Required

Your Machines Are Sending
Signals Right Now.

The question is whether you are listening. Book a free plant assessment and we will show you exactly which machines are at risk — before they fail.

No upfront cost. No long-term commitment. Just real insights about your plant.